Archive for 2008

ISO 9001:2008 Published

Monday, December 1st, 2008
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Performance Improvement Solutions for Your Business Needs December 2008
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Greetings!

Welcome to Sustaining Edge Solutions E- Newsletter

Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

Newsletter Sign-up

Happy Holidays!

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ISO 9001:2008 Published
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The ISO 9001:2008 has been published and the standard is available for purchase through The American Society for Quality Website.

ISO 9001:2008 does not introduce any additional requirements beyond the current ISO 9001:2000.

Although certification is not compulsory, it is estimated that over one million ISO 9001 certificates have been issued to organizations in private and public sectors, in manufacturing and services, and in 170 countries. The new edition, however, will not require any specific reassessment for certification.

ISO 9001:2008 will be the fourth edition of the standard which was first published in 1987. The third edition, published in 2000, represented a thorough revision, including new requirements and a sharpened customer focus, reflecting developments in quality management and experience gained since the publication of the initial version.

Compared to the current 2000 edition, ISO 9001:2008 represents fine-tuning. It introduces clarifications to the requirements in ISO 9001:2000, based on user experience over the last eight years, and changes that are intended to improve further compatibility with the ISO 14001:2004 environmental standard.

To accompany the publication of this new edition, ISO is working on implementation guidance for ISO 9001:2008, a reference table comparing and contrasting ISO 9001:2000 and ISO 9001:2008, and answers to Frequently Asked Questions.

With the publication of the revision, companies certified to ISO 9001:2000 will have 24 months to transition to ISO 9001:2008. This transition period provides an opportunity for organizations to review their quality management systems and identify key requirements. While the ISO 9001:2008 is considered a refined version of the 2000 standard, companies can find value in reviewing the 2008 version.

“Quality management systems add great value to an organization,” said Lorri Hunt, deputy task group leader for the international amendment to ISO 9001:2008. “You shouldn’t overlook the 2008 version just because it is an amendment,” concludes Hunt. “The clarifications could help you implement a requirement in an efficient manner or help you understand something your organization has struggled with in the past.”

This reference document aims to compare ISO 9001:2008 and ISO 9001:2000 and to highlight changes. This reference document is not comprehensive, and should never be used as a replacement to the actual ISO9001:2008 Standard.

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Armand V.Feigenbaum Awarded NMTI
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President George W. Bush named Feigenbaum as a laureate of the National Medal of Technology and Innovation (NMTI).

The medal, which is administered by the Department of Commerce, was presented at a ceremony held at the White House on Sept. 29, when Feigenbaum was recognized for his establishment of the discipline of total quality and its impact on society.

The citation from President Bush reads:

For leadership in the development of the economic relationship of quality costs, productivity improvement and profitability, and for his pioneering application of economics, general systems theory and technology, statistical methods and management principles that define the Total Quality Management approach for achieving performance excellence and global competitiveness.

It’s impossible to create a synopsis of hundreds of articles and a half-dozen books that have been written about a career that spans more than six decades. Instead, the following are just 10 of Feigenbaum’s core ideas based on one interpretation of his quality concepts:

  • Quality is a company-wide process-it must touch everyone, with no exceptions.
  • Quality is what the customer says it is-the customer votes with money, therefore this is important.
  • Quality and cost are a sum, not a difference-cost is a measure of quality, and quality drives lower cost.
  • Quality is a way of managing-management is responsible for defining its business control system.
  • Quality and innovation are mutually dependent- one without the other will not lead to enduring results.
  • Quality requires continuous improvement-without improvement, all systems performance degrades.
  • Quality is implemented in a system connected to customers and suppliers-customer intimacy is critical.
  • Quality is an ethic, a belief system about what ought to be, a responsible way of working.

Perhaps the most ubiquitous example of Feigenbaum’s contributions over the years is the words of encouragement he has spoken on so many occasions: “When some of us help to make quality better, it makes life better for all of us.”

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The ISO Survey Results
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The ISO Survey of Certifications – 2007 published just last month in November 2008 reveals certification activity around one or more of ISO’s management system standards in 175 countries, up from 170 in 2006 – “a clear demonstration”, according to the survey, ” that they have become essential tools of the world economy”.

ISO Secretary-General Alan Bryden comments: “The survey illustrates in a very concrete manner the extent to which ISO management system standards are meeting the organization’s strategic objective of ‘global relevance’ – in other words, adding value for the organizations that use them all over the world.”

The principal findings of the survey are as follows:

Up to the end of December 2007, at least 951,486 ISO 9001:2000 certificates had been issued in 175 countries and economies. The 2007 total represents an increase of 54 557 (+ 6 %) over 2006, when the total was 896,929 in 170 countries and economies. Services again accounted for 32% of all certificates issued.

ISO 14001:2004 (environmental management)

Up to the end of December 2007, at least 154 572 certificates had been issued in 148 countries and economies. The 2006 total represents an increase of 26 361 (+ 21 %) over 2006, when the total was 128 211 in 140 countries and economies. The service sectors accounted for 29 % of certificates issued, up from 27 % in 2006.

ISO/TS 16949:2002 (quality management for automotive suppliers)

Up to the end of December 2007, at least 35 198 ISO/TS 16949:2002 certificates had been issued in 81 countries and economies. The 2007 total represents an increase of 7 199 (+ 26 %) over 2006 when the total was 27 999 certificates in 78 countries and economies.

ISO 13485:2003 (quality management for medical devices)

Up to the end of December 2007, at least 12 985 ISO 13485:2003 certificates had been issued in 84 countries and economies. The 2007 total represents an increase of 4 959 (+ 62 %) over 2006 when the total was 8 026 in 81 countries and economies.

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Make a Difference in 2009
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At this time of year it is natural to reflect on your annual performance and set personal and business goals for the upcoming year.

The question is what kind of results do you want to create for yourself and your business? Do you have customers coming back for more of your product or service? Do you have a set of ideal customers you want to cultivate? Are your business processes in control and capable of producing what you and your customers require on a continuous basis?

The demands of today’s business environment have caused many of us to shift our approach from thinking as a professional to acting as an entrepreneur. Avoiding past mistakes and taking the time to plan your next moves can make the difference between an exceptional year, and a mediocre year for you and your organization.

Being Generic: Do you act, look, and sound like your top competitor? Sales material, customer approach, support center processes, website content, all similar? Look for an edge that breaks you away from the rest of the herd.

The Emperor with no Clothes:How deep are your relationships with your top customers? Can they identify beyond normal business practices how your value to them increased from last year? What types of evidence would they reference? Don’t ever take the crown jewels for granted, your competition is lurking.

Failing to turn your Customers into a Sales Force:Your customers can become your largest asset for customer referrals. It is much easier and cheaper to keep in contact and query your current customers, than for example cold calling.

Putting a Square Peg in a Round Hole:How much time did you spend on sales and marketing actions that didn’t produce results? Is your sales force making promises you can’t keep, or not fully understanding the capability of your business processes?

Same Stuff, Different Day:Are you still marketing yourself the same way you did last year, five years, ten years ago? Which of your marketing decisions drove bottom line increases and what didn’t? Look around your industry, and seek the difference!

Become a Renowned Expert:Successful business people spend their time developing their reputation. They don’t just rely on their business to sell themselves. They use tools to sell themselves and their products – speaking, writing, attending seminars/tradeshows, joining and contributing to professional and community associations.

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Training Courses
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To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.

Understanding & Implementing ISO9001:2000
ISO 9001:2000 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding & Implementing AS9100B:2004
AS9100B: 2004 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO/TS16949:2002
ISO/TS16949:2002 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO14001:2004
ISO14001:2004 Process Based Internal Auditor

The Five Pillars of a Lean Workplace Organization
Continuous Process Improvement
Lean Six Sigma

All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

Contact Us

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Quick Links
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Comparison of ISO 9001:2008 and ISO 9001:2000

Thursday, November 20th, 2008

This document aims to compare ISO 9001:2008 and ISO 9001:2000 to highlight changes.

The ISO 9001:2008 has been published and the standard is available through The American Society for Quality website at http://www.asq.org/. ISO 9001:2008 does not introduce any additional requirements beyond the current ISO 9001:2000. Although certification is not compulsory, it is estimated that over one million ISO 9001 certificates have been issued to organizations in private and public sectors, in manufacturing and services, and in 170 countries.

The new edition, however, will not require any specific reassessment for certification. ISO 9001:2008 will be the fourth edition of the standard which was first published in 1987. The third edition, published in 2000, represented a thorough revision, including new requirements and a sharpened customer focus, reflecting developments in quality management and experience gained since the publication of the initial version. Compared to the current 2000 edition, ISO 9001:2008 represents fine-tuning.

It introduces clarifications to the requirements in ISO 9001:2000, based on user experience over the last eight years, and changes that are intended to improve further compatibility with the ISO 14001:2004 environmental standard.

To accompany the publication of this new edition, ISO is working on implementation guidance for ISO 9001:2008, a reference table comparing and contrasting ISO 9001:2000 and ISO 9001:2008, and answers to Frequently Asked Questions.

Quality Guru Asks : What do you think of the value of this revision and will it improve your organizational effectiveness?

Root Cause Analysis – Found It?

Saturday, November 1st, 2008
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Performance Improvement Solutions for Your Business Needs November 2008
Right-click here to download pictures. To help protect your privacy, Outlook prevented automatic download of this picture from the Internet. In this issue

Greetings!

Welcome to Sustaining Edge Solutions E- Newsletter

Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

Newsletter Sign-up


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Root Cause Analysis – Found It?
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“Have you found the root cause yet?”

We frequently ask or hear others ask that question. Root cause analysis (RCA) is an old subject and is familiar to many people. If your company is registered to a major global quality standard, you hear it very often and you most likely have contributed to a corrective action using it.

The phrase “root cause” can be somewhat misleading. Many who use it are unaware of the concept’s larger context. Asked what root cause means, some typically respond with:

  • “It is what is really happening.”
  • “It is the one thing that causes everything else.”
  • “It’s the light switch. When you flip it, the lights go on.”

According to Gary Jing, these explanations imply there is one specific thing that is the originator of the considered effects, and the origination is absolute, meaning unconditional and inevitable. This absolute origination is usually referred to as the root cause. The challenge to people is to know when and where to stop drilling down through the infinite layers of cause and effect and conclude they have reached a root cause. The clue resides in the typical business mind-set. It’s similar to selecting something that can yield a high return on investment (ROI), for example. That is how most businesses make decisions.

One key to unlock the root cause chest is called the span-of-control or sphere-of-influence principle.

Span of Control: The span-of-control principle prescribes that you should try to operate within the span of control (your full authority) as much as possible. The causes within the span of control usually provide the highest leverage, or ROI. In practice, the span-of-control principle can be used to identify where to stop drilling down the chain of causation and to select the preferred root causes to pursue.

Sphere of Influence: Similarly, if a cause is outside the sphere of influence (persuasion only), it’s a good indication you can stop drilling because working beyond that generates no returns. That’s not to say you’ll always give up in this case. The focus then must be shifted to expanding the influence boundaries to enclose the cause currently outside of your influence. In my experience, the sphere of influence is frequently the dominating factor in root cause selection.

Many people have not thought much about the deeper meaning of root cause and, therefore, are not clear on when and where to stop searching for root causes. The so-called root causes are what people subjectively choose to serve in the role of origination. The task to pursue the root cause is really the task to decide when and where to terminate the chain of causation to generate high ROI.

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Software Best Practices Webinars Series
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The Software Best Practices Webinars Series is dedicated to improving the practice and management of software development and maintenance world wide. All live webinars are FREE and have been accredited with PDU credits by PMI’s ISSIG group. Each webinar is worth 1 PDU credit.

Each webinar will feature an expert speaker who has extensively researched and successfully applied best practice principles to the development and maintenance of software.

This month’s websinars include:

  • Nov 11 Agile Techniques for the Health Care Industry
  • Nov 12 Measurement in your CMMI, Process Improvements
  • Nov 18 How to Get More Out of Your PMP
  • Nov 19 Root Causes of Project Slippage

Click Here for more information and to register

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ISO Guide for Environmental Issues in Products
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ISO has published an updated edition of its guide to reducing the potential environmental impact of products by taking environmental aspects into account in product standards.

The newly published ISO Guide 64:2008, Guide for addressing environmental issues in product standards, is a practical tool for addressing these issues, as well as a contribution to sustainable international trade. This Guide is intended for use by all those involved in the drafting of product standards. Standards writers are not expected to become environmental experts but, by using this Guide, they are encouraged to:

  • identify and understand basic environmental aspects and impacts related to the product under consideration, and
  • determine when it is possible and when it is not possible to deal with an environmental issue through a product standard.

Through a helpful tool (the environmental checklist), the writer of product standards can assess the relevant product environmental aspects, based on the availability of environmental information, product and environmental knowledge and the application of life-cycle analysis.

The ISO Guide 64:2008 can be purchased at the ISO Store

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Predictive Maintenance
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Jonathan Katz begins his Industry Week article with the statement, “Plant floor machines have so much to say.” He goes on to explain that trapped inside every machine is a wealth of information that can tell maintenance technicians if small hiccups might develop into large problems.

Tapping into this machine information is becoming easier with predictive maintenance tools. Machine maintenance is evolving from prescheduled routine tasks to the use of more precise indicators that increase maintenance efficiency.

Scheduled maintenance is an effective way to reduce machine downtime and prevent costly repairs. However, it doesn’t take into account the ever- changing plant floor environment.

Technologies have been developed that use embedded machine sensors and remote monitoring to identify and prevent maintenance issues. These sensors collect data on variables such as temperature, vibration, and motor current.

With this information, you can gain insight into the rate of machine degradation and historical data can be used to predict future problems. To read the full article, see Maintenance Seers at the Industry Week web site.

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Small Business Disaster Guide
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The Small Business Administration (www.sba.gov) and Nationwide Mutual Insurance Company have teamed up to launch a disaster planning guide for small business owners.

The 10-page brochure provides information that business owners need to develop an effective plan to protect customers and employees in the event of a disaster. The guide provides key disaster preparedness strategies to help small businesses identify potential hazards, create plans to remain in operation if the office is unusable, and understand the limitations of their insurance coverage.

The most successful recovery efforts are always preceded by good planning. The more preparation that businesses complete before a disaster, the better able they are to rebuild and reopen quickly after a disaster.

Understanding this, the SBA and Nationwide created this guide to help business owners get their arms around the disaster planning process, and convince them to mitigate their risk.

An electronic version of the guide is available at this SBA page.

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Training Courses
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To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.



Understanding & Implementing ISO9001:2000

ISO 9001:2000 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding & Implementing AS9100B:2004
AS9100B: 2004 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO/TS16949:2002
ISO/TS16949:2002 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO14001:2004
ISO14001:2004 Process Based Internal Auditor

The Five Pillars of a Lean Workplace Organization
Continuous Process Improvement
Lean Six Sigma

All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

Contact Us

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Quick Links
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Driven By Metrics

Wednesday, October 1st, 2008
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Performance Improvement Solutions for Your Business Needs October 2008
Right-click here to download pictures. To help protect your privacy, Outlook prevented automatic download of this picture from the Internet. In this issue

Greetings!

Welcome to Sustaining Edge Solutions E- Newsletter

Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

Newsletter Sign-up


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Driven By Metrics
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new_year

Performance metrics are a vital part of managing an organization. Many organizations have a tendency to select metrics by copying what competitors measure, what is read in the business press and what benchmarked firms are using.

The best organziational metrics keep the focus on its strategic direction, not the direction in which others are going.

Organizations should:

  • Define a competitive vision and a strategy to achieve it.
  • Set objectives aligned to the vision and strategy.
  • Create processes to deliver on that vision and
  • Set metrics that will monitor how well they are doing on the objectives. That will allow those managing the processes to keep them going in the right direction.
  • Revise them over time to account for changes that impact their potential value.

A simple but important step in metrics selection is applying the Pareto principle to ensure the critical measures are available while not swamping the organization with a lot of noise.

The types of metrics and the right mix of metrics drives effective outcomes. For example, some metrics should focus on customer needs (externally focused, effectiveness metrics) and some on organizational needs (internally focused, efficiency metrics) so the organization can effectively balance the management of resources used to achieve the market results. An organization with high customer satisfaction and costs that create negative profitability is not going to be a sustainable venture.

Some metrics should be able to evaluate results (outcome or lagging metrics), while others should allow proactive management of the vital factors (process or leading metrics) that create those outcomes. For example, on-time delivery (an outcome) might be significantly impacted by equipment reliability (a leading indicator for delivery performance). However, equipment reliability is an outcome measure for the maintenance management process. As much as possible, metrics should be biased toward business drivers, such as process or leading indicators, instead of outcomes.

Once the desired metrics have been identified, the real work begins. Decisions must be made regarding:

  • Who owns the metric.
  • Where will the data be acquired and how often.
  • How might the raw data be manipulated (normalized) to allow more equivalent comparisons over time.
  • How often should the metrics be reported and analyzed for decision making.

Although it might sound simple, creating operational definitions is an important component of metric details. In other words, what is meant by the terms as expressed in mathematical terms (for example, numerator, denominator and time boundaries)? A company might ask, “What is meant by on-time delivery? When it is picked up by the carrier or when it arrives at the target location.

For more information see the Quality Progress article written by Duke Oates.

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Malcolm Baldrige Case Study
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A case study packet that includes documents used for training Baldrige examiners is available through The Baldrige National Quality Program. The packet also provides documents used in the award evaluation process by illustrating the format for an application, how an applicant might respond to the criteria requirements, and how examiner teams evaluate and score applications.

Also available is the The Baldrige Criteria for Performance Excellence which provides a systems perspective for understanding performance management. They reflect validated, leading-edge management practices against which an organization can measure itself. With their acceptance nationally and internationally as the model for performance excellence, the Criteria represent a common language for communication among organizations for sharing best practices. The Criteria are also the basis for the Malcolm Baldrige National Quality Award process.

This free information is available in PDF format at the National Institiute of Standards and Technology website.

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Management System for Medical Devices
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ISO 13485–”Medical devices–Quality management systems–Requirements for regulatory purposes” is the standard for organizations engaged in the manufacture of medical devices. According to the most recent survey by the International Organization for Standardization there were a total of 8,175 current ISO 13485 registrations across 82 countries.

Although being registered does not fulfill the requirements of the various industry regulators, such as the U.S. Food and Drug Administration (FDA), ISO 13485 is now commonly used as the basis of regulatory requirements. The standard is an essential consideration not only for exporters but for the local market, global suppliers, and subcontractors to prove that their products are of the highest quality.

ISO 13485 is based on the ISO 9001 format with additional requirements relating to design, special processes, environmental control, traceability, documentation records, and regulatory actions. This is an outcome of the primary objective for the creation of ISO 13485, which was to facilitate standardized medical device regulatory requirements for quality management systems. As a result, it includes some particular requirements for medical devices but excludes some of the requirements of ISO 9001 that are not appropriate in a regulated environment.

The primary difference between ISO 13485 and ISO 9001 is that ISO 9001 requires the organization to demonstrate continuous improvement, whereas ISO 13485 requires only that the organization demonstrate that the quality system is implemented and maintained. Thus many organizations maintain dual registration against both standards.

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Employees are Biggest Security Threat
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According to research by Secure Computing, 80% of IT directors said in a recent survey that insider threats were their biggest security danger. Security problems created by employees are far more serious than the threats posed by external hackers and criminals, the new research reports.

Less than one in five respondents said external threats from hackers are more dangerous. This could be due in part to 37% of respondents saying they have experienced a leak of sensitive information in the past year.

Email was identified by 34 % of respondents as the biggest current security risk to organizations, followed by VoIP (25 %), and browser-related threats (21 %). Despite this apparent confidence, however, four in five respondents feel they could be better prepared for web-borne threats.

Viruses topped the list of external threats for 31 % of respondents, followed by spam (18 %), and data leaks (14 %). When asked to rank their biggest external security concerns, hackers are surprisingly the area of least concern. Less than a quarter of respondents feel that hacking is the biggest threat. Malware appears to be the major headache, with 56 % identifying it as their biggest worry.

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Training Courses
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To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.



Understanding & Implementing ISO9001:2000

ISO 9001:2000 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding & Implementing AS9100B:2004
AS9100B: 2004 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO/TS16949:2002
ISO/TS16949:2002 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO14001:2004
ISO14001:2004 Process Based Internal Auditor

The Five Pillars of a Lean Workplace Organization
Continuous Process Improvement
Lean Six Sigma

All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

Contact Us

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Quick Links
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ISO 9001:2000 Supply Chain Confidence

Monday, September 1st, 2008
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Performance Improvement Solutions for Your Business Needs September 2008
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Greetings!

Welcome to Sustaining Edge Solutions E- Newsletter

Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

Newsletter Sign-up


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ISO 9001:2000 Supply Chain Confidence
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The objective of ISO 9001:2000 is to provide a set of requirements if effectively implemented, will provide you with confidence that your supplier can consistently provide goods and services that:

  • Meet your needs and expectations
  • Comply with acceptable regulations

ISO 9001:2000 does not specify requirements for the goods or services you are purchasing. That is up to you to define, by making clear your own needs and expectations for the product. You might, for example, refer to product specifications, drawings, national or international product standards, supplier’s catalogues or other documents as appropriate.

What does “Conformity to ISO 9001:2000″ mean?
This means that your supplier has established a systematic approach to quality management, and is managing its business to ensure that your needs are clearly understood, agreed and fulfilled. A statement of conformity to ISO 9001:2000:2000 should not, however, be considered as a substitute for a declaration or statement of product conformity.

How does ISO 9001:2000 help you in selecting a supplier? ISO 9001:2000 provides some requirements for the purchasing process that include you as the customer. These requirements address the following topics:

  • requirements regarding the purchasing information that should be provided so that suppliers clearly understand their customers’ needs
  • the ways in which supplied products can be verified as meeting the requirements of the customer

You have an important role to play, by specifying to your supplier what you actually want. You may need to consult with your own internal technical staff (the actual users) in this process. If you don’t do this, you might find that you receive a product that meets all your stated requirements and the applicable regulatory requirements, but which is absolutely wrong for your intended application. So, first of all, you should concentrate on specifying your needs related to the intended use of the product.

To help in this task you may consider the following:

  • What is the specific product (goods or service) you are buying?
  • What impact does this product have on your own business?
  • What are the risks to your business if you experience problems with this product?
  • How can you be sure that the product you receive will actually meet your requirements?
  • What do you know about the reputation and historical performance of your supplier?
  • What level of confidence do you need in your supplier’s ability to provide you with conforming product on a consistent basis?
  • If you decide that conformity to ISO 9001:2000 is important, (based on your assessment of the risks associated with the goods and services you are buying) how can you be sure that your supplier does have a QMS that meets ISO 9001:2000 requirements?
  • Are the goods and services you require covered by your supplier’s QMS? (You may need to ask for a copy of your supplier’s actual certificate or declaration of conformity to find this out!)

ISO 9001:2000 is a useful basis for organizations to be able to demonstrate that they are managing their business so as to achieve consistent (good!) quality goods and services.

If you are not satisfied with the performance of your supplier, you must provide them with the appropriate feedback. Learning from complaints helps organizations to improve their future performance – that is what ISO 9001:2000 is about.

For More Information

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Accredited Certification to ISO 9001:2008
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ISO (International Organization for Standardization) and the IAF (International Accreditation Forum) have agreed an implementation plan to ensure a smooth migration of accredited certification to ISO 9001:2008, after consultation with international groupings representing quality system or auditor certification bodies, and industry users of ISO 9001 certification services.

ISO 9001:2008 does not contain any new requirements.

They have recognized that ISO 9001:2008 introduces no new requirements. ISO 9001:2008 only introduces clarifications to the existing requirements of ISO 9001:2000 based on eight years of experience of implementing the standard world wide with about one million certificates issued in 170 countries to date. It also introduces changes intended to improve consistency with ISO14001:2004

Accredited certification to the ISO 9001:2008 shall not be granted until the publication of ISO 9001:2008 as an International Standard.

Certification of conformity to ISO 9001:2008 and/or national equivalents shall only be issued after official publication of ISO 9001:2008 (which should take place before the end of 2008) and after a routine surveillance or recertification audit against ISO 9001:2008.

Validity of certifications to ISO 9001:2000

One year after publication of ISO 9001:2008 all accredited certifications issued (new certifications or recertifications) shall be to ISO 9001:2008. Twenty four months after publication by ISO of ISO 9001:2008, any existing certification issued to ISO 9001:2000 shall not be valid.

Certification to ISO 9001:2008 cannot be issued until after a surveillance or recertification audit based on ISO 9001:2008, and the decision to issue a certification is made following a CB’s normal practice including independent review (ISO/IEC 17021:2006, 9.1.14 and 9.1.15).

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New ISO/IEC Standard IT & Software Life Cycle
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Organizations wanting to apply the quality management requirements of ISO 9001:2000 to the acquisition, supply, development, operation and maintenance of IT systems and related support services now have a valuable tool in ISO/IEC TR 90005:2008, Systems engineering – Guidelines for the application of ISO 9001 to system life cycle processes.

ISO/IEC TR 90005 identifies the issues that should be addressed independent of technology, life cycle models, development processes, sequence of activities or organizational structure. It discusses each activity in ISO/IEC 15288 in terms of how it relates to sections of ISO 9001:2000. The tables enable quick comparison of the different treatment of systems in ISO/IEC 15288 and ISO 9001 and explanatory texts help the user to understand why a particular relationship is cited.

The guidelines provided do not in any way add or change the requirements of ISO 9001:2000 and are not intended to be used as assessment criteria in quality management system registration or certification.

ISO/IEC TR 90005:2008 is appropriate to systems that are:

  • part of a commercial contract with another organization
  • a product available for a market sector
  • used to support the processes of an organization
  • embedded in a hardware product, or
  • related to software services.

The guidance provided by ISO/IEC TR 90005 is intended for software-intensive systems. According to François Coallier, Chair of ISO/IEC JTC1/SC 7, “Most of the systems that our society depends upon are either software-intensive or software-critical, i.e. they cannot work without one or many functional software component(s). Automobile systems, for instance, are now in such a category.”

Further details see iso.org press release

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Do Standards Make A Difference?
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September is the final month for the nomination of documents that will be included in this year’s survey of Standards That Make a Difference.

First organized by the American National Standards Institute (ANSI) in 2002, the survey compiles information about standards that are “making a difference” in today’s ever-changing global marketplace.

“Standards play a major role in many aspects of our daily lives – from decisions consumers make when purchasing products for the home to societal issues such as environmental protection, and from the competitive concerns of business in today’s marketplace to the government’s role in protecting the public interest,” said Stacy Leistner, ANSI director of communications and public relations. “ANSI invites those who develop standards – and those who use them – to identify the documents that they believe are having the greatest impact on business, government or society.”

Each entry should clearly identify the standard (or family of standards) selected and explain why the document(s) is/are important (e.g., how it relates to and focuses on business or consumer issues). Qualifying entries will be displayed publicly during the World Standards Week 2008 activities; entries will also be featured on ANSI Online.

Nominations may include American National Standards, standards developed by the International Organization for Standardization (ISO) or the International Electrotechnical Commission (IEC), or any other domestic, regional or international body – including consortia. Each entry must refer to a standard that is already published and in use in the marketplace; standards that are still a work in progress will be excluded from this survey.

Every eligible entry will be entered into a random drawing for one of three $100 American Express Gift Cards. The drawing will be held at the conclusion of the ANSI Annual Business Meeting during World Standards Week 2008, in Bethesda, MD. Entries will be published on ANSI Online and displayed during World Standards Week.

The deadline for submission is Friday, September 19, 2008. For more information, contact ANSI’s communications team at pr@ansi.org

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Training Courses
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To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.



Understanding & Implementing ISO9001:2000

ISO 9001:2000 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding & Implementing AS9100B:2004
AS9100B: 2004 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO/TS16949:2002
ISO/TS16949:2002 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO14001:2004
ISO14001:2004 Process Based Internal Auditor

The Five Pillars of a Lean Workplace Organization
Continuous Process Improvement
Lean Six Sigma

All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

Contact Us

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Quick Links
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International Energy Management Standard

Friday, August 1st, 2008
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Performance Improvement Solutions for Your Business Needs August 2008
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Greetings!

Welcome to Sustaining Edge Solutions E- Newsletter

Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

Newsletter Sign-up


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International Energy Management Standard
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ISO has approved the creation of a project committee to develop an international standard on energy management. The standard will provide all types of organizations a practical and widely recognized approach to increase energy efficiency, reduce costs, and improve environmental performance.

The standard is intended to be broadly applicable to various sectors of national economies, including utility, manufacturing, commercial building, general commerce, and transportation sectors. As a result, the standard could have an influence on as much as 60 percent of the world’s energy demand.

ISO Secretary-General Alan Bryden commented: “The urgency to reduce GHG emissions, the reality of higher prices from reduced availability of fossil fuels, and the need to promote efficiency and the use of renewable energy sources, provide a strong rationale for developing this new standard building on the most advanced good practices and existing national or regional standards”.

Following the successful examples of the ISO 9000 series on quality management and the ISO 14000 series on environmental management, the project committee ISO/PC 242, Energy Management, will consider the development of a standard that provides management system requirements together with guidance for use, implementation, measurement, and metrics. The standard will be based on the continual improvement and Plan-Do-Check-Act approach utilized in ISO 9001 and ISO 14001 to provide compatibility and integration opportunities.

Among the main benefits of the future standard are that it will:

  • provide organizations with a well-recognized framework for integrating energy efficiency into their management practices
  • provide a logical and consistent methodology for identifying and implementing improvements that may contribute to a continual increase in energy efficiency across facilities
  • offer guidance on benchmarking, measuring, documenting, and reporting energy intensity improvements and their projected impact on reductions in GHG emissions
  • provide a framework for organizations to encourage suppliers to better manage their energy, thus promoting energy efficiency throughout the supply chain

The US TAG for PC 242 will consist of experts and practitioners in the field of energy management. The selected delegates will participate in the activities of ISO/PC 242, including the development of the ISO standard on energy management and others that will be approved in the future. Participation in the US TAG 242 provides an opportunity for representatives of all affected U.S. constituencies (industry, commerce, NGO, education, government, etc.) to influence the development of international energy standards.

The TAG is a mechanism for identifying issues and developing national consensus regarding energy management. The TAG’s primary purpose is to develop and transmit to the International Organization for Standardization (ISO), via ANSI, the US position on activities and ballots of their ISO Project Committee.

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OEMs to Suppliers: ‘FMEA Implementation is Expected’
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The FMEA fourth edition was released July 2008 and is scheduled to replace the previous edition effective November 1. Nearly 400 suppliers from across the United States attended the AIAG-sponsored FMEA/APQP Rollout to learn about new revisions to the reference manual and obtain clearer guidelines for developing, implementing and maintaining failure mode effects analysis. The purpose of FMEA is to address risk mitigation for the organization’s products and processes.

At the FMEA/APQP Rollout, held July 22 in Novi, Mich., representatives from OEMs, IAOB and AIAG emphasized the importance of FMEA implementation and summarized the changes within the newest editions of the FMEA and APQP reference manuals.

The rollout sessions reinforced the critical importance of supplier FMEA implementation to satisfy IAOB compliance, OEM expectations, and ultimately, cost- effectiveness and consumer atisfaction. ‘Performance is proof that your quality system is working,’ said Mike Brennan, managing director for the IAOB. ‘Audit compliance is just part of the reason why you’re here.’
Read More

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Predictive Maintenance
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Jonathan Katz begins his Industry Week article with the statement, “Plant floor machines have so much to say.” He goes on to explain that trapped inside every machine is a wealth of information that can tell maintenance technicians if small hiccups might develop into large problems.

Tapping into this machine information is becoming easier with predictive maintenance tools. Machine maintenance is evolving from prescheduled routine tasks to the use of more precise indicators that increase maintenance efficiency.

Scheduled maintenance is an effective way to reduce machine downtime and prevent costly repairs. However, it doesn’t take into account the ever- changing plant floor environment.

Technologies have been developed that use embedded machine sensors and remote monitoring to identify and prevent maintenance issues. These sensors collect data on variables such as temperature, vibration, and motor current.

With this information, you can gain insight into the rate of machine degradation and historical data can be used to predict future problems.

To read the full article, see Maintenance Seers at the Industry Week website.

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Webinars on Software Best Practices
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The CAI’s IT Metrics and Productivity Institute is hosting a series of Free Weekly Webinars on software best practices. Each webinar will feature an expert speaker who has extensively researched, and successfully applied, best practice principles to the development and maintenance of software.

For example, the webinars in August 2008 are:

  • 8/14/08 – Essential Measurements for Software Projects
  • 8/19/08 – ITIL Early Adoptors: Initial Results
  • 8/20/08 – IT Silver Bullets – Tools and Techniques
  • 8/21/08 – Top 10 Pitfalls in Agile Software Development
  • 8/26/08 – Best Practices for Determining Project Requirements

For detailed information on each webinar, including registration information, go to ITMPI Website.

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ISO 13485 and GMDCAS
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GMDCAS stands for “Global Medical Device Conformity Assessment System”, a program initiated by the International Accreditation Forum (IAF).

As many as 150 countries have no medical device regulations. Several of these countries are considering establishing their own, unique regulatory requirements, with more countries to follow. As a result, there is a strong need to develop a third party accreditation program that can be used by all countries.

Since these countries rely heavily on imported medical devices, their development of national QMS accreditation requirements could cause a serious adverse impact on that country’s local healthcare system. Why? Because most medical device manufacturers cannot justify making special accommodations for a single, small market. In addition, many certification bodies might find it economically infeasible to apply for a separate accreditation for just a few clients.

Without a globally accredited QMS certification program for medical devices, the unintended consequence for these developing countries may be to lose their current access to healthcare technologies.

The IAF has established a Working Group for the ISO 13485 GMDCAS program. This group includes representatives from the United States, Canada, European Union, Australia, Japan, and China. It also includes industry experts in medical device regulations and standards.

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Training Courses
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To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.



Understanding & Implementing ISO9001:2000

ISO 9001:2000 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding & Implementing AS9100B:2004
AS9100B: 2004 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO/TS16949:2002
ISO/TS16949:2002 Process Based Internal Auditor
Documenting Your Quality Management System

Understanding and Implementing ISO14001:2004
ISO14001:2004 Process Based Internal Auditor

The Five Pillars of a Lean Workplace Organization
Continuous Process Improvement
Lean Six Sigma

All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

Contact Us

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Quick Links
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Latest News on ISO 9001:2008

Tuesday, July 1st, 2008
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Performance Improvement Solutions for Your Business Needs July 2008
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  • Latest News on ISO 9001:2008
  • FMEA 4th Edition
  • ISO 38500 for IT Corporate Governance
  • Lean Software Development
  • Safer at Work or Home?
  • Training Courses
  • Greetings!

    Welcome to Sustaining Edge Solutions E- Newsletter

    Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

    If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

    Newsletter Sign-up


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    Latest News on ISO 9001:2008
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    The ISO/DIS 9001:2008 has been approved and the proposed standard is being submitted for voting as a Final Draft International Standard. If the FDIS is approved, the new edition should be published in the October-November 2008 time frame. The proposed ISO 9001:2008 does not introduce any additional requirements beyond the current ISO 9001:2000.

    Although certification is not compulsory, it is estimated that over one million ISO 9001 certificates have been issued to organizations in private and public sectors, in manufacturing and services, and in 170 countries. The new edition, however, will not require any specific reassessment for certification.

    ISO 9001:2008 will be the fourth edition of the standard which was first published in 1987. The third edition, published in 2000, represented a thorough revision, including new requirements and a sharpened customer focus, reflecting developments in quality management and experience gained since the publication of the initial version.

    Compared to the current 2000 edition, ISO 9001:2008 represents fine-tuning. It introduces clarifications to the requirements in ISO 9001:2000, based on user experience over the last eight years, and changes that are intended to improve further compatibility with the ISO 14001:2004 environmental standard.

    To accompany the publication of this new edition, ISO is working on implementation guidance for ISO 9001:2008, a reference table comparing and contrasting ISO 9001:2000 and ISO 9001:2008, and answers to Frequently Asked Questions.

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    FMEA 4th Edition
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    The new Potential Failure Mode and Effect Analysis (FMEA) Reference Manual, Fourth Edition, can improve the management of risks associated with product and process failure modes.

    FMEA is one of the Automotive Quality Core Tools developed by representatives of Chrysler, Ford, and General Motors. Point: FMEA’s are not just for automotive industry gains. This tool has been used sucessfully for process improvement by manufacturing and service industries for decades.

    Methods described in the new reference manual include those applicable to the DFMEA (product design at the system, subsystem, interface and component level) and to the PFMEA (process control at manufacturing and assembly operations).

    Improvements incorporated in the FMEA Reference Manual, Fourth Edition, include:

    • New format for improved readability, including an index, visual cues, and icons to indicate key paragraphs
    • Additional examples and text to provide a clearer explanation of the steps to develop a robust failure mode analysis
    • Reinforcement of the need for management participation in, and support of, the FMEA process
    • Clarification of the linkage between DFMEA and PFMEA, as well as, linkages to the other core tools
    • Improved clarity in definition of the Severity, Occurrence, and Detection ranking tables
    • An introduction to the alternative methods currently being applied in industry
    • Clarifications are provided in the use of RPN, including alternative methodologies

    An emphasis on problem prevention is included to eliminate the sources of failures. This has many advantages:

    • Improved quality, reliability, and safety of a product/process
    • Early identification and elimination of potential failure modes
    • Reduced system development timing and cost
    • Reduced potential for warranty concerns
    • Increased customer satisfaction and competitiveness
    • Reduced need for inspection

    You can order the new FMEA manual at the AIAG website.

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    ISO 38500 for IT Corporate Governance
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    An inadequate information technology (IT) system can hinder the performance and competitiveness of your organization or expose it to the risk of not complying with legislation. The new ISO 38500 standard provides broad guidance on the role of top management in regards to the corporate governance of IT.

    Most organizations use IT as a fundamental business tool and few can function without it. IT is also a significant enabler in the future business plans of many organizations. ISO 38500 will help the governing body to evaluate, direct, and monitor the use of IT.

    ISO 38500:2008, Corporate Governance of Information Technology, is applicable to organizations of all sizes, including public and private companies, government entities, and not-for-profit organizations. This standard provides a framework for effective governance of IT to assist those at the highest level of organizations to understand and fulfill their legal, regulatory, and ethical obligations in their use of IT.

    The framework is comprised of definitions, principles, and a model. It sets out six principles for good corporate governance of IT that express preferred behavior to guide decision making:

    • Responsibility
    • Strategy
    • Acquisition
    • Performance
    • Conformance
    • Human Behavior

    The purpose of the standard is to promote effective, efficient, and acceptable use of IT in all organizations by:

    • assuring stakeholders that, if the standard is followed, they can have confidence in the corporate governance of IT
    • informing and guiding directors in governing the use of IT in their organization
    • providing a basis for objective evaluation of the corporate governance of IT

    This standard is targeted at the Board of an organization, to assist the Board in delivering the maximum value from IT and information assets across the organization

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    Lean Software Development
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    Software development can greatly improve its business performance by discovering and embracing its kinship to classic (non-software) industries. Perhaps the most important thing software has to gain is guidance on how to implement Lean production.

    Lean production has, on average, doubled productivity and tripled quality for the classic industries. According to James M. Sutton with Lockheed Martin Aeronautics, early applications of Lean to software have exceeded those results.

    Software development is an ideal subject for Lean because its product is pure information that lacks the physical limitations of durable goods, as well as, most of the soft issues of service activities. In software development, Lean can remain focused on the primary issues of value and waste. This allows the Lean tools to work with unusual effectiveness.

    One of the biggest challenges for software development approaches has been to keep up with the growth in size and rigor of customer systems. Lean scales up easily for large systems. It works well in plan-ahead life cycles such as the Department of Defense acquisition system. Lean also provides the evidence and assurance needed for safety-critical and high-security applications. These capabilities make it well-suited for the defense and aerospace domains, and for most other domains as well.

    Mr. Sutton says it is time for software to take its place as a classic industry and leverage the strengths of Lean production. Lean enables faster code production, smoother integration with other products, fewer surprises to budget and schedule, better quality, and happier customers. Lean converts software from management’s biggest worry into one of its best means for assuring business success. Embracing Lean ushers software into the fold of classic industry as a welcome and synergistic partner.

    For more information, see Mr. Sutton’s article, Welcoming Software into the Industrial Fold, in the May 2008 issue of CrossTalk, the Journal of Defense Software Engineering.

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    Safer at Work or Home?
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    The idea of on-the-job safety has been incorporated into business policies and culture for decades. And, injuries at work have been lowered substantially. However, companies are now recognizing that a more serious threat exists: off-the-job injuries.

    According to the National Safety Council, for every person killed at work, 11 are killed away from work. And, for every person suffering a disabling injury on the job, two people are similarly injured off the job.

    Off-the-job injuries cause people to miss more than 3 times as many days from work as those suffered on- the-job. The cost of these off-the-job injuries exceeds those at work by $80 billion each year.

    As a result of these statistics, organizations are now talking “Safety 24/7″. They recognize that safety awareness shouldn’t be turned off when an employee leaves for home.

    To read more about off-the-job safety programs, see “Staying Clocked In”, an article written by Kyle Morrison, an associate editor with Safety + Health. For more information on the National Safety Council, which publishes Safety + Health, go to their Web Site at http://www.nsc.org.

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    Training Courses
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    To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.



    Understanding & Implementing ISO9001:2000

    ISO 9001:2000 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding & Implementing AS9100B:2004
    AS9100B: 2004 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing ISO/TS16949:2002
    ISO/TS16949:2002 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing ISO14001:2004
    ISO14001:2004 Process Based Internal Auditor

    The Five Pillars of a Lean Workplace Organization
    Continuous Process Improvement
    Lean Six Sigma

    All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

    Contact Us

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    Quick Links
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    Benefits of an ISO 9001 Business Management System

    Wednesday, June 18th, 2008

    What are the benefits of having an ISO 9001 based business management system? Lets begin by looking at the benefits to your employees and the organization:

    Employee Benefits
    To successfully implement and maintain a quality management system, employees need to understand its value to them. The better they understand what’s in it for them personally, and how the organization also benefits, the more receptive they will be to the changes and work involved to make it happen.

    Employees benefit from the improved internal communication and top management support. Conformity with ISO 9001 means suitable and well maintained equipment, along with the training needed to perform their jobs. Procedures and instructions, where necessary, will be available to guide them in their activities. Employees will have a better understanding of their role in the system and their contributions to meeting objectives. This sense of order and control will carry over into clean and well-organized work areas.

    Since the organization will want to continually improve the system, employees will be encouraged to report problems and suggest improvements. As a result, they will be more satisfied and committed to the business.

    Organization Benefits
    The result of a conforming business management system will be better planned and coordinated activities. Any problems affecting product quality are identified and effective solutions are implemented.

    Using the plan* do *check* act approach will lead to more efficient and effective processes and more productive employees. Higher quality products are delivered to more satisfied customers. As a result of your ISO 9001 based system and its well-defined policies, procedures, and information, the organization will be better managed for success. And the story only gets better, because your organization and its management system will be continually improved.

    Perceived Disadvantages
    Although we have been discussing the very real benefits of an ISO 9001 based system, you should be prepared to deal with its perceived disadvantages

    1. Difficult to implement; need a consultantISO 9001 is just a collection of good, common-sense business rules. The difficulty factor depends on the state of your current management system.

    2. Organization will resist the changes if introduced properly, with clear explanations of how it will directly benefit them, your employees should become big supporters of the new system.

    3. Expensive to implement and maintain. You can reduce costs by comprehensive planning and avoiding the urge to put more into the system than is required for certification. Improve from that base.

    4. Significant disruption to your business. Make sure it is supported by top management as a high priority project and integral to the business; not a separate effort by the quality department.

    5. Yields unwieldy, ineffective documents. Only write the essential documents. You can rely on trained, experienced employees to perform any undocumented processes.

    6. Cumbersome controls and bureaucracy. Keep it simple. Only implement what the business really needs. It may actually make the organization a better place to work.

    Certification Benefits
    In addition to the previously covered benefits, having the actual certificate in hand provides additional benefits. ISO 9001 is the international language of quality. Certification may help your organization gain expanded access to world markets. Prospective customers may require certification as a prerequisite to bid on contracts. With the certificate in place, your organization will be ready.

    The ISO 9001 certificate may differentiate your organization from others in the marketplace and provide a competitive advantage. The certification mark recognizes a quality accomplishment that you continue to earn through successful surveillance audits. Display it with pride. And, don’t underestimate the value of independent system assessments by well qualified professional auditors.

    Due to its prevention focus, disciplined approach, and better controls, your organization may see an extra benefit of improved housekeeping and fewer accidents. As a result, you may qualify for lower insurance premiums.

    Maintaining Benefits
    Your organization will see some initial gains through the improved organizational focus and internal communications. These improvements, and other benefits, will be solidified by an active internal audit program and strengthened through the management review process.

    Remember, an organization can’t rest on its accomplishments. A quality management system will either improve or become less effective. The system will not stay in a steady state. You must listen to customers, meet objectives, stay conforming, and continually improve.

    Quality Guru Asks: (1) Tell us the reasons your company acquired registration or the reasons your organization is considering registration? (2) What tangible benefits has your company realized from registration or ask me for hard fact evidence!!

    Identifying Outsourced Processes

    Sunday, June 1st, 2008
    .
    Sustaining Edge Solutions, Inc. Newsletter
    .
    Performance Improvement Solutions for Your Business Needs June 2008
    . In this issue

  • Identifying Outsourced Processes
  • Software Calibration
  • AS9100, AS9110, or AS9120?
  • International Energy Management Standard
  • Training Courses
  • Greetings!

    Welcome to Sustaining Edge Solutions E- Newsletter

    Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

    If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

    Newsletter Sign-up

    . . .

    Identifying Outsourced Processes
    .

    Has your organization outsourced any processes? Are these processes being properly controlled?

    ISO 9001:2000 clause 4.1 states: “Where an organization chooses to outsource any process that affects product conformity with requirements, the organization shall ensure control over such processes. Control of such outsourced processes shall be identified within the quality management system.”

    What is considered an outsourced process? Document ISO/TC 176/SC 2/N 630R2 at the ISO web site describes an “outsourced process” as a process that has been identified as needed for the quality management system, but one which the organization has chosen to be carried out by an external party.

    An outsourced process can be performed by a supplier that is totally independent from the organization, or which is part of the same parent organization. For example, a separate department or division not subject to the same quality management system. The process may be provided within the physical premises or work environment of the organization, or at an independent site. The intent of Clause 4.1 is to emphasize that when an organization chooses to outsource a process (permanently or temporarily) that affects product conformity, it cannot simply ignore this process or exclude it from the quality management system. The organization has to demonstrate it exercises sufficient control to ensure the process is performed according to the relevant ISO 9001:2000 requirements, as well as, the requirements of the quality management system.

    The nature of this control will depend on the importance of the outsourced process, the risk involved, and the competence of the supplier. Also, the outsourced process will interact with other processes (either carried out by the organization or outsourced). These interactions must be managed as required by ISO 9001:2000 clauses 4.1.a (process identification) and 4.1.b (sequence and interaction).

    The acquisition of an outsourced process will normally be subject to the requirements of both ISO 9001:2000 clause 7.4 (Purchasing) and clause 4.1 (General Requirements). In some situations, the organization might not actually “purchase” the outsourced process. It might receive the service from a corporate office or from another division, without a monetary transaction taking place. Under these circumstances, however, ISO 9001:2000 Clauses 7.4 and 4.1 are still applicable.

    There are two situations that frequently must be considered when deciding the appropriate level of control of an outsourced process:

    1. When an organization has the competence and ability to carry out a process, but chooses to outsource that process (for commercial or other reasons), the process control criteria should already have been defined and can be transposed into requirements for the supplier, if necessary.

    2. When the organization does not have the competence to carry out the process itself, and chooses to outsource it, the organization has to ensure the controls proposed by the supplier of the outsourced process are adequate. In some cases, it may be necessary to involve external specialists in making this evaluation.

    It may be convenient, or even necessary, to define some or all of the methods to be used for control of the outsourced processes in a contract between the organization and the supplier. Care should be taken, however, not to inhibit the supplier from proposing innovations to the outsourced process.

    In some situations, it might not be possible to verify the output from the outsourced process by subsequent monitoring or measurement. In these cases, the organization must ensure the control over the outsourced process includes process validation in accordance with ISO 9001:2000 clause 7.5.2.

    The new ISO/DIS 9001:2008 standard has added two notes under clause 4.1 to further explain outsourced processes. One note says, “An outsourced process is identified as one being needed for the organization’s quality management system, but chosen to be performed by a party external to the organization.”

    The other note says, “The type and nature of control to be applied to the outsourced process may be influenced by factors such as,

    a) the potential impact of the outsourced process on the organization’s capability to provide product that conforms to requirements;

    b) the extent to which the control for the process is shared;

    c) the capability of achieving the necessary control through the application of clause 7.4.

    Ensuring control over outsourced processes does not absolve the organization of the responsibility of conformity to all customer, statutory, and regulatory requirements.”

    To audit the outsourcing of processes, an auditor might ask these questions:

    • Have any processes been outsourced?
    • What is your criteria for outsourcing?
    • How are the suppliers being evaluated?
    • Are relevant ISO 9001 requirements assigned?
    • What outsourcing controls are in place?
    • How is risk considered in the controls?
    • How is supplier performance evaluated?
    • How are supplier problems handled?

    If an organization uses outsourced processes, it is still responsible for conforming to customer and legal requirements. Carefully evaluate the suppliers of outsourced processes according to ISO 9001:2000, clause 7.4.1, as you must for all other suppliers of products and services.

    .

    . . .

    Software Calibration
    .

    Regardless of size, facilities with the need to calibrate instruments can benefit by implementing calibration software. These software products allow an organization to maintain its calibration records, calibration procedures, instrument location, and instrument history in a secure, readily accessible database. Another advantage of using calibration software is it can alert the operator when an instrument is due for calibration, prevent the use of overdue instruments, and communicate the overall performance of the measurement system.

    Automated management trumps the abilities of homegrown software because an Access database or an Excel spreadsheet still relies on someone looking at it periodically to act on what the data is telling them. However, calibration software informs you, ‘This instrument is due.”

    The software can send an e-mail to remind operators that a gage is due for calibration, they failed to take action, or the gage is missing. Instrument due-date alerts can escalate through an organization’s hierarchy. For example, if an operator isn’t responding to an alert, the manager can receive e-mail notification that the issue is not being promptly handled.

    When an organization is being audited, calibration software can help with both preparation and the audit. With a paper system, locating records can be a daunting task. With a computerized approach, verifying that the system works correctly is the focus, rather than dealing with how the system works. Calibration solutions are typically able to integrate with measurement system assessment activities and inspection software. Other key features to look for include bar code reading, expansive statistical capabilities, automated printing of labels and certificates, grouping of instruments, and visual representations of instruments.

    In general, calibration solutions are moving toward the use of centralized databases to allow multiple users and locations to share data. And, because many organizations outsource much of their calibration needs, solutions are available that allow users to interface with their calibration vendors.

    Considerations

    When considering which calibration software solution fits your needs, thoroughly analyze prospective solutions by asking questions such as:

    • Will the software help us meet industry or customer requirements?
    • Do we need basic or expansive functionality and features in a solution?
    • How many users or locations will need access to the software?

    Organizations should also be aware of factors such as whether or not a solution supports a calibration system directly, integrates with other enterprise systems, offers bar code reading, or has the capability to expand to perform future tasks. Beyond the initial purchase cost, find out how often the software is updated, what type of support is offered, and what additional costs may be incurred, e.g., maintenance activities.

    Price vs. Capability

    Calibration software ranges in price and capability, and your organization’s situation, size, throughput, and resources should dictate the product selection. Low-cost solutions are appropriate for small shops in which calibration data is needed for only one location, few instruments need calibrating, and with minimum requirements for industry compliance. These will be stand-alone solutions that offer basic gage surveillance features, calibration and measurement history, and reporting tools.

    Mid- to high-end software is appropriate for organizations looking to implement a large deployment of a common solution. Such software will be feature rich and will have advanced statistical capabilities; furthermore, it will enable multiple users and locations to share data through the use of centralized databases or a web- based architecture.

    When multiple computers or manufacturing locations require access to calibration data, a system that allows open database connectivity to a central database is required. In laboratory environments, a hosted web- based solution that automatically collects calibration data from instruments may be the answer.

    Also, mid- to high-range software will provide scalability, reliable product support, and a focus on continuous adherence to industry standards, such as, ISO 9001 and ISO 17025; with solutions that satisfy the requirements of 21 CFR Part 11 and 10 CFR 50 tending to be more expensive.

    More Inforamtion

    Visit Quality Online and type “Calibration Software” into the search engine to find related articles.

    .

    . . .

    AS9100, AS9110, or AS9120?
    .

    Which standard, AS9100, AS9110, or AS9120, is applicable to an organization in the aerospace industry? According to the International Aerospace Quality Group (IAQG), the three quality management system standards are to be applied as follows:

    AS9100 – Quality Management Systems – Aerospace – Requirements

    AS9100:2004, Revision B, is intended for use by organizations that design, develop, and/or produce aviation, space, and defense products; as well as, by organizations providing post-delivery support, including the provision of maintenance, spare parts, or materials for their own products.

    AS9101:2006, Revision C, is the Quality Management System Assessment standard. It defines the content and presentation of the AS9100 Assessment Report.

    AS9110 – Quality Management Systems – Aerospace – Requirements for Maintenance Organizations

    AS9110:2003 is intended for use by organizations whose primary business is providing maintenance, repair, and overhaul services for aviation sector products. It is tailored for organizations with National Airworthiness Authority (NAA) repair station certification, but is also suitable for non-certificated organizations, including those that provide maintenance, repair, and overhaul services for military aviation products.

    The standard is also intended to be used by organizations with maintenance, repair, and overhaul operations that operate autonomously, or that are substantially different from their manufacturing operations.

    AS911:2005 is the Quality Management System Assessment standard for Maintenance Organizations.

    AS9120 – Quality Management Systems – Aerospace – Requirements for Stockist Distributors

    AS9120:2002 is intended for use by organizations that procure parts, materials, and assemblies and sell these products to a customer in the aviation, space, and defense industries. This includes organizations that procure products and split them into smaller quantities. This standard is not intended for organizations that rework or repair products. Organizations that perform work that affects, or could affect, product characteristics or conformity should use AS 9100 or another general quality management system standard.

    AS9121:2007, Revision A, is the Quality Management System Assessment standard for Stockist Distributors.

    Upcoming AS9100 Revision

    AS9100 uses ISO 9001:2000 as its foundation, with additional aerospace requirements highlighted in bold, italic type. The ISO 9001 standard is being amended and its release is expected in October this year. This ISO 9001 revision is driving an update of AS9100.

    The first draft of the AS9100 revision was issued November 8, 2007 based on the September 20, 2007 draft of ISO 9001. The publication of the AS9100 revision should be a few months after the issuance of ISO 9001:2008.

    The AS9110 (Maintenance Organizations) and AS9120 (Stockist Distributors) standards are undergoing a similar revision process. Since they use AS9100 as the baseline, they are expected to trail the AS9100 revision by about six months.

    The AS9101 checklist is being revised as a more process- oriented tool, as well as, to apply across AS9100, AS9110, and AS9120. It will be introduced into the audit process as organizations make the transition to the revised AS9100, AS9110, and AS9120 standards.

    AS9100 Training

    If you are interested in implementing or auditing an AS9100-based quality management system, see our training courses or for further information contact us on any of these valuable standards.

    .

    . . .

    International Energy Management Standard
    .

    ISO has approved the creation of a project committee to develop an international standard on energy management. The standard will provide all types of organizations a practical and widely recognized approach to increase energy efficiency, reduce costs, and improve environmental performance. If you are interested in participating in the development of this standard, please see the contact information at the end of this article.

    The standard is intended to be broadly applicable to various sectors of national economies, including utility, manufacturing, commercial building, general commerce, and transportation sectors. As a result, the standard could have an influence on as much as 60 percent of the world’s energy demand.

    ISO Secretary-General Alan Bryden commented: “The urgency to reduce GHG emissions, the reality of higher prices from reduced availability of fossil fuels, and the need to promote efficiency and the use of renewable energy sources, provide a strong rationale for developing this new standard building on the most advanced good practices and existing national or regional standards”.

    Following the successful examples of the ISO 9000 series on quality management and the ISO 14000 series on environmental management, the project committee ISO/PC 242, Energy Management, will consider the development of a standard that provides management system requirements together with guidance for use, implementation, measurement, and metrics. The standard will be based on the continual improvement and Plan-Do-Check-Act approach utilized in ISO 9001 and ISO 14001 to provide compatibility and integration opportunities.

    Among the main benefits of the future standard are that it will:

    • provide organizations with a well-recognized framework for integrating energy efficiency into their management practices
    • offer organizations with operations in more than one country a single, harmonized standard for implementation across the organization
    • provide a logical and consistent methodology for identifying and implementing improvements that may contribute to a continual increase in energy efficiency across facilities
    • assist organizations to better utilize existing energy consuming assets, thus reducing costs and/or expanding capacity
    • offer guidance on benchmarking, measuring, documenting, and reporting energy intensity improvements and their projected impact on reductions in GHG emissions
    • create transparency and facilitate communication on the management of energy, promote energy management best practices, thus reinforcing the value of good energy management behaviors
    • provide a framework for organizations to encourage suppliers to better manage their energy, thus promoting energy efficiency throughout the supply chain

    The secretariat of ISO/PC 242 will be held jointly by the ISO members for the United States (American National Standards Institute: ANSI) and for Brazil (Associação Brasileira de Normas Técnicas: ABNT). ANSI has approved the formation of a United States Technical Advisory Group (US TAG) for ISO PC 242. The TAG is a mechanism for identifying issues and developing national consensus regarding energy management. The TAG’s primary purpose is to develop and transmit to the International Organization for Standardization (ISO), via ANSI, the US position on activities and ballots of their ISO Project Committee.

    The US TAG for PC 242 will consist of experts and practitioners in the field of energy management. The selected delegates will participate in the activities of ISO/PC 242, including the development of the ISO standard on energy management and others that will be approved in the future. Participation in the US TAG 242 provides an opportunity for representatives of all affected U.S. constituencies (industry, commerce, NGO, education, government, etc.) to influence the development of international energy standards.

    .

    . . .

    Training Courses
    .
    .

    To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.

    Understanding & Implementing ISO9001:2000
    ISO 9001:2000 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding & Implementing AS9100B:2004
    AS9100B: 2004 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing ISO/TS16949:2002
    ISO/TS16949:2002 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing ISO14001:2004
    ISO14001:2004 Process Based Internal Auditor

    The Five Pillars of a Lean Workplace Organization
    Continuous Process Improvement
    Lean Six Sigma

    All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

    Contact Us

    .
    Quick Links
    .
    . .

    Benefits of an ISO 9001Quality Management System

    Thursday, May 1st, 2008
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    Performance Improvement Solutions for Your Business Needs May 2008
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  • Benefits of an ISO 9001Quality Management System
  • ISO To Develop Standard for Energy Management
  • Writing Checklist for Documents
  • Tax Deduction for ISO 9001
  • Training Courses
  • Greetings!

    Welcome to Sustaining Edge Solutions E- Newsletter

    Our newsletters provide guidance on operational and quality systems ISO 9001, AS9100, ISO/TS 16949, TL 9000, ISO 13485, ISO 14001, and others. This includes process improvement methods Six Sigma, Lean Enterprise, and other topics of interest to our readers.

    If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.

    Newsletter Sign-up


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    Benefits of an ISO 9001Quality Management System
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    What are the benefits of having an ISO 9001-based quality management system? Lets begin by looking at the benefits to your employees and the organization:

    Employee Benefits

    To successfully implement and maintain a quality management system, employees need to understand its value to them. The better they understand what’s in it for them personally, and how the organization also benefits, the more receptive they will be to the changes and work involved to make it happen.

    Employees benefit from the improved internal communication and top management support. Conformity with ISO 9001 means suitable and well maintained equipment, along with the training needed to perform their jobs. Procedures and instructions, where necessary, will be available to guide them in their activities. Employees will have a better understanding of their role in the system and their contributions to meeting objectives. This sense of order and control will carry over into clean and well-organized work areas.

    Since the organization will want to continually improve the system, employees will be encouraged to report problems and suggest improvements. As a result, they will be more satisfied and committed to the business.

    Organization Benefits

    The result of a conforming quality management system will be better planned and coordinated activities. Any problems affecting product quality are identified and effective solutions are implemented.

    Using the plan- do-check-act approach will lead to more efficient and effective processes and more productive employees. Higher quality products are delivered to more satisfied customers. As a result of your ISO 9001-based system and its well-defined policies, procedures, and information, the organization will be better managed for success. And the story only gets better, because your organization and its quality management system will be continually improved.

    Perceived Disadvantages

    Although we have been discussing the very real benefits of an ISO 9001-based system, you should be prepared to deal with its perceived disadvantages

    1. Difficult to implement; need a consultant

    ISO 9001 is just a collection of good, common-sense business rules. The difficulty factor depends on the state of your current management system.

    2. Organization will resist the changes

    If introduced properly, with clear explanations of how it will directly benefit them, your employees should become big supporters of the new system.

    3. Expensive to implement and maintain

    You can reduce costs by comprehensive planning and avoiding the urge to put more into the system than is required for certification. Improve from that base.

    4. Significant disruption to your business

    Make sure it is supported by top management as a high priority project and integral to the business; not a separate effort by the quality department.

    5. Yields unwieldy, ineffective documents

    Only write the essential documents. You can rely on trained, experienced employees to perform any undocumented processes.

    6. Cumbersome controls and bureaucracy

    Keep it simple. Only implement what the business really needs. It may actually make the organization a better place to work.

    Certification Benefits

    In addition to the previously covered benefits, having the actual certificate in hand provides additional benefits. ISO 9001 is the international language of quality. Certification may help your organization gain expanded access to world markets. Prospective customers may require certification as a prerequisite to bid on contracts. With the certificate in place, your organization will be ready.

    The ISO 9001 certificate may differentiate your organization from others in the marketplace and provide a competitive advantage. The certification mark recognizes a quality accomplishment that you continue to earn through successful surveillance audits. Display it with pride. And, don’t underestimate the value of independent system assessments by well qualified professional auditors.

    Due to its prevention focus, disciplined approach, and better controls, your organization may see an extra benefit of improved housekeeping and fewer accidents. As a result, you may qualify for lower insurance premiums.

    Maintaining Benefits

    Your organization will see some initial gains through the improved organizational focus and internal communications. These improvements, and other benefits, will be solidified by an active internal audit program and strengthened through the management review process.

    Remember, an organization can’t rest on its accomplishments. A quality management system will either improve or become less effective. The system will not stay in a steady state. You must listen to customers, meet objectives, stay conforming, and continually improve.

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    ISO To Develop Standard for Energy Management
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    The International Organization for Standardization recently approved the development of an international standard on energy management. The standard will provide organizations and companies a practical and widely recognized approach to increase energy efficiency, reduce costs, and improve their environmental performance by addressing the technical and management aspects of rational energy use. The standard is intended to be broadly applicable to various sectors of national economies, including utility, manufacturing, commercial building, general commerce, and transportation sectors, and therefore, could have influence on as much as 60 percent of the world’s energy demand.

    Following the examples of the ISO 9000 series on quality management and the ISO 14000 series on environmental management, the project committee ISO/PC 242-”Energy management,” will consider the development of a standard containing relevant terms and definitions, and providing management system requirements together with guidance for use, implementation, measurement, and metrics.

    The standard will be based on the continual improvement and plan-do-check-act approach used in ISO 9001 and ISO 14001 to aid compatibility and integration.

    The future standard is expected to:

    • Provide public and private organizations and companies with a well-recognized framework for integrating energy efficiency into their management practices
    • Assist organizations to better utilize existing energy consuming assets, thus reducing costs and/or expanding capacity
    • Create transparency and facilitate communication on the management of energy and promote energy management best practices, thus reinforcing the value of good energy management behaviors
    • Facilitate the use of energy management as a component of GHG emission reduction projects.

    For more information, visit The International Organization for Standardization.

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    Writing Checklist for Documents
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    When writing a procedure, keep in mind these questions:

    • What is the objective of process? Know its purpose before starting.
    • Which activities are part of scope? Agree on coverage of activities.
    • Who is responsible for these activities? Identify key process players.
    • What are inputs and who are suppliers? Identify inputs and providers.
    • What are outputs and who are customers? Identify outputs and recipients..
    • What is referenced as an information source? Identify related documents.
    • What is the logical series of steps? Organize the steps in a logical sequence.
    • How are the activities performed? Interview users and observe operations.
    • Which departments use the process? Know readers and users of the process.
    • What reports or records are generated? Identify records for the process. li>What forms are used? Don’t overlook forms used to collect information.
    • When and where is the work performed? Identify timing and location of work.
    • What products are covered by the process? Define its applicability.
    • What process documentation already exists? See if documents can be adapted.
    • What are the requirements of the process? Know user and organization needs.
    • What are the quality criteria? Identify the acceptance criteria.
    • What are the related procedures? Ensure compatibility with other processes.
    • Which tasks have or need instructions? Add or refer to needed instructions.
    • How might the process be audited? Be able to demonstrate conformity.

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    Tax Deduction for ISO 9001
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    The Internal Revenue Service issued a ruling in 2000 that allows businesses to take a tax deduction for the costs of implementing and maintaining ISO 9001 registration. Several organizations had petitioned the IRS to permit firms to deduct ISO 9001-related costs in a single year instead of spreading the expenses over several years.

    The IRS ruling stated, “Although ISO 9000 is voluntary, it increasingly is a contractual requirement for doing business with many organizations, both public and private, worldwide.” A prior unofficial IRS position paper had concluded all ISO 9000 costs had to be capitalized over a three year period.

    The costs of ISO 9001 are now viewed as satisfying the conditions for applying section 162 of the Income Tax Regulations: it is an expense, ordinary, necessary, paid or incurred during the tax year, and made to carry out a trade or business. The ruling that ISO 9001 registration is necessary was, in part, responsible for this policy change. “ISO 9000 certification does not itself result in the creation of an asset having a useful life substantially beyond the taxable year,” according to the IRS ruling.

    For more information, see: Internal Revenue Bulletin 2000-4. It states, “Cost incurred by a taxpayer to obtain, maintain, and renew ISO 9000 certification are deductible as ordinary and necessary business expenses under section 162 of the Code, except to the extent they result in the creation or acquisition of an asset having a useful life substantially beyond the taxable year (e.g., a quality manual).”

    In addition, see: Internal Revenue Bulletin 2004- 7. It states in Example 4 for business process certification, “Z corporation, a manufacturer, seeks to obtain a certification that its quality control standards meet a series of international standards known as ISO 9000. Z pays $50,000 to an independent registrar to obtain a certification from the registrar that Z’s quality management system conforms to the ISO 9000 standard. Z’s payment is an amount paid to obtain a certification of Z’s business processes and is not required to be capitalized under this paragraph (d) (4).”

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    Training Courses
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    To see the course description, schedule, and on-line registration click on the course title below. Courses are awarded Continuing Education Units.



    Understanding & Implementing ISO9001:2000

    ISO 9001:2000 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding & Implementing AS9100B:2004
    AS9100B: 2004 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing ISO/TS16949:2002
    ISO/TS16949:2002 Process Based Internal Auditor
    Documenting Your Quality Management System

    Understanding and Implementing ISO14001:2004
    ISO14001:2004 Process Based Internal Auditor

    The Five Pillars of a Lean Workplace Organization
    Continuous Process Improvement
    Lean Six Sigma

    All courses can be delivered at your company. Don’t see a course, location, or date that fits your needs?

    Contact Us

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    Quick Links
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